spongeironplantequipment.com

Our Services

Installation & Commissioning

We handle turnkey installation of industrial equipment, ensuring seamless integration into your production line.

Key Offerings:
✔ New Equipment Setup – Reactors, kilns, ball mills, conveyors, and material handling systems.
✔ Plant Expansion & Modernization – Installation of additional production lines.
✔ Alignment & Calibration – Precision fitting for optimal performance.
✔ Safety Compliance Checks – Ensuring adherence to industry standards.

Industries Served: Cement, Chemical, Power, Steel

Maintenance & Repair Services

Prevent downtime with our proactive and emergency maintenance solutions.

Our Maintenance Services Include:
✔ Breakdown Repairs – 24/7 support for urgent machinery failures.
✔ Preventive Maintenance – Scheduled inspections to avoid unexpected breakdowns.
✔ Overhauling & Refurbishment – Extending equipment lifespan through component rebuilding.
✔ Annual Maintenance Contracts (AMCs) – Cost-effective long-term maintenance plans.

Specialized Repairs For:

  • Ball Mills, Girth Gears, Kiln Tyres, Roller Shafts

  • Reactors, Storage Tanks, Conveyor Systems

Efficiency Upgrades & Re-engineering

Maximize productivity by optimizing or upgrading outdated machinery.

Our Solutions:
✔ Retrofitting Old Equipment – Enhancing performance with modern components.
✔ Energy Efficiency Improvements – Reducing power consumption in heavy machinery.
✔ Process Optimization – Modifying systems for higher output and lower waste.
✔ Dismantling & Relocation – Safe removal and reinstallation of plant equipment.

Case Studies:

  • Increased mill efficiency by 22% for a leading cement plant.

  • Reduced maintenance costs by 35% through predictive maintenance strategies.

Custom Fabrication & Machining

We manufacture high-precision industrial components in-house.

Machining Capabilities:
✔ Heavy Lathe Work (up to 15ft diameter)
✔ Plano Milling & Radial Drilling
✔ Plasma Cutting (up to 50mm thickness)
✔ Gear Cutting & Shaft Machining

Fabricated Products:

  • Sponge Iron Rollers & Shafts

  • Kiln & Cooler Parts for Cement Plants

  • Reactors & Storage Tanks for Chemical Plants

  • Conveyor Frames & Support Structures

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